RS-100 Boards

  Christina Park   May 26, 2016     Comments Off on RS-100 Boards
rs 100

General Info

ZIRCAR Refractory Sheet Type RS-100 is a ceramic fiber reinforced structural alumina composite material with useful properties to 1260°C (2300°F). It has exceptional flexural and compressive strengths in the range of high temperature reinforced plastics such as G-7 and G-10 laminates and retains strength and utility to levels far exceeding maximum use temperatures of plastics. Mechanical properties of Type RS-100 sheet far exceed those of asbestos-cement materials and is an excellent replacement for these rigid asbestos-containing products. Type RS-100 can also be employed at much higher temperatures than these types of products.

Type RS-100 is 100% inorganic, non-flammable and contains no asbestos. Its high Al2O3 content makes it highly resistant to many environments, including molten aluminum. It undergoes little or no outgassing on heating. It is not brittle and has high impact properties. Type RS-100 may be cut and machined with standard tooling. Type 100 sheet is used both as a full-size panel and as a source for precision-cut fabricated components.

Refractory Sheet Material is available in Cylinder form asRefractory Sheet Type RS-101 Cylinders.

 

 

Properties

Typical Composition, %  
   Al2O3

75

   SiO2

16

   Other Metal Oxides, %

9

   Organic Content , %

0

Density, gm/cm3 (lb/ft3)

2.1 (130)

Porosity, %

35

Color

White to Tan

Flammability

Nil

Max Use Temperature*,C (F)

1260 (2300)

Melting Point, C (F)

1500 (2732)

Modulus of Rupture**, MPa (psi)  
   as Received

55 (8000)

   after 4 hrs at 600°C (1112°F)

36 (5200)

Compressive Strength**, MPa (psi)  
   at 2% Compression

69 (10,000)

Specific Heat, J/kg K (BTU/lb°F)  
   at 600°C (1100°F)

1172 (0.28)

Thermal Expansion,  
   RT- 400°C (752°F)

6.0 x 10-6/C (3.3 x10-6/F)

Linear Shrinkage^, %  
   after 4 hrs. at 1200°C (2200°F)

1 – 2

Moisture Content, % at 105°C (220°F)

0 – 2

Loss on Ignition, % at 982°C (1800°F)

1 – 2

Hardness, Durometer “D”

90

Electrical Properties,  
Volume Resistivity, ohm-cm

7.2 x 1011

Surface Resistance, ohms

2.3 x 1011

Dielectric Strength, Volts/mil

71

Breakdown Voltage, kV  
   (1/8″ thick piece)

7.3

Arc Resistance, sec.

>420

Thermal Conductivity**,  
   W/m K (BTU/ ft2  °F/in)  
   200°C (392°F)

0.634 (4.40)

   400°C (752°F)

0.636 (4.41)

   600°C (1112°F)

0.638 (4.42)

   800°C (1472°F)

0.638 (4.44)

   1000°C (1832°F)

0.643 (4.46)

   1200°C (2192°F)

0.648 (4.50)

 

* Maximum use temperature is dependent on variables such as stresses, both thermal and mechanical, and the chemical environment that the material experiences.
** Properties expressed parallel to thickness.
^ Properties expressed perpendicular to thickness.

Composition

  • Excellent Electrical Properties
  • High Strength
  • High Alumina Content
  • Chemical Resistant
  • Fully Machinable
  • Non RCF

Instructions

SUGGESTED APPLICATIONS

  • Type RS-100 is the ideal  asbestos-cement board replacement.

  • Type RS-100 is ideal for specialty furnace components such as bottom supports for quartz furnaces, furnace shells with element feed throughs and low temperature kiln and oven walls.

  • Type RS-100 is used as Induction furnace components such as channel melter components, coil liners, coreless induction components, covers, tops, bases, front and back plates, coil supports, splash and coil shields.

  • Type RS-100 is use in Non-ferrous metal handling as spouts, troughs, and casting tips

  • Type RS-100 is the ideal material for use as electrical terminal blocks and electrical resistor grids, due to its good electrical resistivity, good mechanical strength and its ability to withstand temperatures to 1260°C (2300°F).

  • Type RS-100 is used as an electrical insulator for induction pressing of diamond saw segments.

  • Type RS-100 is used for brazing separators and fixtures. The high Al2O3 content makes it resistant to sticking in many environments including molten metals.

  • Type RS-100 is used in the glass industry as dead plates, set out plates, wear guides and pusher pads in hot glass handling.

Maximum Tempurature

2300 F / 1260 C

PDF

Download the RS-100 Boards PDF File

SDS

ZRCI SDS-0001

Other Information

AVAILABILITY

Please call, fax or e-mail for pricing and availability.

Item # Description
BS01 RS-100, 24″ X 24″ X 1/8″
BS02 RS-100, 24″ X 24″ X 3/16″
BS03 RS-100, 24″ X 24″ X 1/4″
BS04 RS-100, 24″ X 24″ X 3/8″
BS05 RS-100, 24″ X 24″ X 1/2″
BS06 RS-100, 24″ X 24″ X 3/4″
BS07 RS-100, 24″ X 24″ X 1″
BS08 RS-100, 24″ X 24″ X 1 1/2″
BS09 RS-100, 24″ X 24″ X 2″
BS20 RS-100, 24″ X 48″ X 1/8″
BS21 RS-100, 24″ X 48″ X 3/16″
BS22 RS-100, 24″ X 48″ X 1/4″
BS23 RS-100, 24″ X 48″ X 3/8″
BS24 RS-100, 24″ X 48″ X 1/2″
BS25 RS-100, 24″ X 48″ X 3/4″
BS26 RS-100, 24″ X 48″ X 1″
BS27 RS-100, 24″ x 48″ x 1 1/2″
BS28 RS-100, 24″ x 48″ x 1 1/4″
BS30 RS-100, 24″ X 48″ X 2″
BS50 RS-100, 36″ X 36″ X 1/4″
BS51 RS-100, 36″ X 36″ X 3/8″
BS52 RS-100, 36″ X 36″ X 1/2″
BS53 RS-100, 36″ X 36″ X 3/4″
BS54 RS-100, 36″ X 36″ X 1″
BS55 RS-100, 36″ X 36″ X 2″
BS59 RS-100, 48″ x 48″ x 1/8″
BS60 RS-100, 48″ X 48″ X 1/4″
BS61 RS-100, 48″ X 48″ X 3/8″
BS62 RS-100, 48″ X 48″ X 1/2″
BS63 RS-100, 48″ X 48″ X 3/4″
BS64 RS-100, 48″ X 48″ X 1″
BS65 RS-100, 48″ X 48″ X 2″
BS66 RS-100, 48″ X 48″ X 1 1/2″
BS90 RS-100CP, 1.5″ X 1.5″ X 12″
BS91 RS-100CP, 1.5″ X 1.5″ X 24″
BS92 RS-100CP, 1.5″ X 1.5″ X 36″
BS93 RS-100CP, 1.5″ X 1.5″ X 48″
BS94 RS-100CP, 2″ X 2″ X 12″
BS95 RS-100CP, 2″ X 2″ X 24″
BS96 RS-100CP, 2″ X 2″ X 36″
BS97 RS-100CP, 2″ X 2″ X 48″

PRICES ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION AND ARE SUBJECT TO ZIRCAR REFRACTORY COMPOSITES, INC. TERMS AND CONDITIONS. ALL PRICES ARE F.O.B. FLORIDA, NY AND ARE IN U.S. DOLLARS

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Prices are subject to change without notification and are subject to Zircar Refractory Composites, Inc. Terms and Conditions. All prices are F.O.B. Florida, NY and are in U.S. Dollars.

This information, which is subject to change, is offered solely for your consideration and should not be taken as a warranty or representation for which we assume legal responsibility. It is not to be understood as permission or recommendation to practice a patented invention without a license and the user should determine whether relevant patents exist.

  • ZIRCAR Refractory Composites, Inc.
    P.O. Box 489
    Florida, NY, 10921 USA
    Phone: (845) 651-2200
    Fax: (845) 651-1515
    email: sales@zrci.com