ZIRCAR Refractory Composites, Inc. offers a wide range of insulating refractory felts, papers and blankets. These non-woven, asbestos free, fiber-based products are engineered as thermal barrier materials.
Commonly used in the molten metal casting and heat treating industries, ZRCI’s felts and papers are also used as specialty gaskets in the fuel cell, nuclear, glass and electronic industries, as well as many other applications which require high temperature stability and low thermal conductivity. They also offer excellent corrosion resistance and unique handling strength for easy die-cutting, wrapping and forming.
ZRCI Alumina Felt Type RS-3000 is 97% high purity alumina fiber, ceramic felt with less than 1% shot. Type RS-3000 is a strong, flexible material with fibers held together with an organic binder. It is available in roll, sheet or custom die-cut parts. Type RS-3000 is ideal for application temperatures as high as 1650°C (3002°F).
Type RS-3000 high alumina content is ideal for high vacuum, reducing atmospheres and other applications where silica cannot be tolerated, such as setters for P/M ,MIM and high temperature fuel cell applications.
A small amount of organic combustible binder will burn out at approximately 300°F. Caution should be exercised during the initial heating. Adequate ventilation should be provided to avoid potential flash ignition of the binder out-gassing or avoid air entry while at elevated temperature.
|Typical Composition, %|
|Type of Binder,||Organic|
|Fiber Index, %||99|
|Maximum Use Temp.*,C(F)||1650(3002)|
|Melting Temp, C(F)||>2000(3632)|
|Mullen Burst, kPa(psi)||186(27)|
|Tensile Strength‡, Mpa(PSI)|
|W/m K(BTU/hr. ft °F/in)|
* Maximum use temperature is dependent on variables such as stresses, both thermal and mechanical, and the chemical environment that the material experiences.
** Properties expressed parallel to thickness.
^ Properties expressed perpendicular to thickness.
High alumina content, fiber index and purity
Outstanding high temperature stability
Thin, flexible, high temperature insulation
Easily die-cut to for high temperature gaskets
Conforms easily to complex shapes
Excellent high temperature parting agent
Alumina Felt Type RS-3000 is 97% high purity alumina fiber, ceramic felt with less than 1% shot. Type RS-3000 is a strong, flexible material with fibers held together with an organic binder. It is available in roll, sheet or custom die-cut parts. Type RS-3000 is ideal for application temperatures as high as 1650°C (3002°F).
Annealing Cover Seals
Flexible High Temperature Pipe Insulation
Furnace, Kiln, Reformer and Boiler Linings
Furnace Door Linings and Seals
Investment Casting Mold Wrap
Expansion Joint Seals
High Temperature Filtration
Glass Furnace Crown Insulation
Thermal Reactor Insulation
Soaking Pit Seals
Insulation for Primary Reformer Header
High Temperature Gaskets
High Temperature Kiln and Furnace Insulation
Refractory Back-up Insulation
Separating Media for Heat Treating Metals
Glassware Separating Media
- Parting Agent for Brazing Operations
SDS (in PDF format)
Please call, fax or e-mail for pricing and availability.
|PX56||RS-3000, 24″ X 24″ X 1/32″|
|PX57||RS-3000, 24″ X 24″ X 1/16″|
|PX58||RS-3000, 24″ X 24″ X 1/8″|
|PX59||RS-3000, 24″ X 24″ X 1/4″|
|PX60||RS-3000, 24″ X 50′ X 1/32″|
|PX61||RS-3000, 48″ X 25′ X 1/32″|
|PX63||RS-3000, 24″ X 50′ X 1/16″|
|PX64||RS-3000, 48″ X 25′ X 1/16″|
|PX66||RS-3000, 24″ X 50′ X 1/8″|
|PX67||RS-3000, 48″ X 25′ X 1/8″|
|PX69||RS-3000, 24″ X 50′ X 1/4″|
|PX70||RS-3000, 48″ X 25′ X 1/4″|
PRICES ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION AND ARE SUBJECT TO ZIRCAR REFRACTORY COMPOSITES, INC. TERMS AND CONDITIONS. ALL PRICES ARE F.O.B. FLORIDA, NY AND ARE IN U.S. DOLLARS
Note: These products can be further processed to provide finished sizes. Processes such as slitting, cutting, die punching and CNC machining are available upon request.